Complete setups

We can provide full setups, that get your started with your development immediately. Setups for flow-battery research, alkaline electrolysis, PEM electrolysis, and much more. Setups ship with the cell, dual-channel pump, fluid handling package, and primary instrumentation, pre-selected and matched for immediate use.

Reach out to us to learn more about adapting our setups for your specific application.

Complete Electrochemical Research Stations for Electrolysis and Flow Battery R&D

Lab-Ready Electrochemical Test Stations

Sourcing, qualifying, and assembling an electrochemical test station from individual components is a significant undertaking. Each component needs to be compatible with your target chemistry, your cell geometry, and every other part of the circuit — and even a well-specified list of parts can take weeks to arrive, commission, and validate. Our complete setups remove that process entirely.

Both setups on this page have been configured as fully integrated systems: the cell, the fluid handling, the pump, and the primary instrumentation all arrive together, matched to work as a unit. The result is a research-grade test station that is ready for experiments within hours of receipt, not weeks.

Complete Lab-Scale Electrolysis kit — Alkaline, AEM, PEM and Beyond

The electrolysis setup is built around the X-Cell, our modular general-purpose electrolyser. Its defining advantage is an interchangeable current collector system: collectors in titanium, nickel, stainless steel, platinum-coated titanium, gold-coated titanium, and copper — with or without an integrated flow field — can be swapped without replacing the cell body, letting you reconfigure the same station for alkaline water electrolysis, AEM electrolysis, PEM electrolysis, CO₂ reduction, or other electrochemical processes as your research evolves. The active electrode area switches between 2.5×2.5 cm and 5×5 cm by exchanging gaskets and electrodes. The PEEK flow body handles the full pH range and media up to 30 wt% KOH, with operation up to 90°C and pressures up to 10 bar. Alternatively, PTFE flow bodies are also available, if that fits your chemistry better.

The standard package includes the configured X-Cell, a 1/8″ hydraulic connection package (PTFE hard tubing, Norprene peristaltic tubing, compression fittings, 4-port reservoir lids, and bottles in Pyrex glass or polypropylene), an optional H₂/O₂ gas separation unit, a dual-channel BT600L peristaltic pump, and a choice of programmable DC power supply — the BK Precision 9182B for single-cell work (0–10 V / 20 A or 10–20 V / 10 A, LAN control) or the XLN3640 for stack-level testing (36 V / 40 A, 1.44 kW, USB and RS485 with optional GPIB and LAN). Membranes and electrodes are not included, as the correct choices depend on your specific process.

Complete Redox Flow Battery Setup — Vanadium and Other Chemistries

The flow battery setup is designed for charge–discharge cycling and electrochemical characterisation of redox flow battery chemistries. The cell selection at the heart of the setup determines electrode thickness range: the A-Cell uses an interdigitated flow field and is optimised for thinner electrodes (up to approximately 0.5–1.0 mm), while the S-Cell has a flat surface and suits thicker electrodes (above approximately 1.5 mm). Both cells operate with a 2.5×2.5 cm active area, cover the full pH range, and use corrosion-resistant graphite flow bodies with gold-plated copper current collectors. The A-Cell has been in commercial use for nearly a decade and is deployed across more than 100 research groups and companies worldwide.

The package includes the chosen flow battery cell, a dual-channel BT600L peristaltic pump, the 1/8″ hydraulic connection package, and an 8-channel battery tester with software and electrical connections. The battery tester operates across a 0–5 V range with selectable current options (from 20 mA up to 12 A per channel), records data at up to 10 Hz with ±0.05% accuracy, and requires the separate Control Unit (included) to connect with a PC. A single Control Unit can manage up to 32 battery testers in parallel. The tester can also be used as a programmable power source for electrolyser experiments where only the charge function is needed.

An optional AUX Unit adds 8 auxiliary voltage measurement channels (0–5 V, 5 mV resolution) and 8 thermocouple temperature measurement channels (0.1°C resolution) to the battery tester, with data recorded in a single file alongside the main cycling data. The unit ships with 8 thermocouples and 8 crocodile cables. Electrodes, membranes, and electrolytes are not included.

Shared Infrastructure — The Same Core Components

Both setups draw on the same fluid handling and pumping platform, which means the hydraulic connection package and BT600L peristaltic pump are compatible with either station. This is useful if you are running both electrolysis and flow battery experiments in the same lab — shared spare parts, shared tubing specifications, and shared pump operation simplify maintenance and reduce inventory.

The 1/8″ hydraulic package supports four standard circuit configurations: two-channel two-bottle (standard for flow batteries and electrolysers), two-channel single-bottle (electrolysers), two-channel single-bottle with gas separation, and one-channel single-bottle with gas separation. The gas separation unit is sold separately and is relevant primarily for electrolysis setups where hydrogen and oxygen are produced.

Important safety note: In electrolysis setups producing H₂ and O₂, gas crossover through membranes or separators means the headspace of shared reservoirs can accumulate mixed gas over time. Keep reservoir headspace minimal, ensure active ventilation from bottles and gas separation units, and never operate in an unventilated enclosure. Always conduct an independent safety assessment in accordance with your facility guidelines and applicable ATEX regulations.

Built for Research, Not for a Single Experiment

Both setups are designed with the reality of laboratory research in mind: protocols change, chemistries evolve, and the same piece of hardware needs to serve multiple purposes over its lifetime.

The electrolyser setup reflects this through the X-Cell’s interchangeable current collector system, which lets you reconfigure the same station for a different electrolysis chemistry — alkaline to AEM to PEM, for example — without replacing the cell body or rebuilding your fluidics. The flow battery setup reflects it through the battery tester’s 8 independent channels, which allow parallel testing of different conditions, membrane types, or electrolyte compositions in a single instrument.

In both cases, every component in the package is available individually. If your research expands — more cells, additional measurement channels, a temperature control loop, inline spectroscopy — you add exactly what you need without replacing the infrastructure already in place.

Temperature Measurement and Control

Both setups include provisions for direct temperature measurement at the cell, though the implementations differ between platforms.

The X-Cell electrolyser features an integrated sensor block: a precision-machined aluminium insert embedded in the PEEK flow body and in direct contact with the current collector, giving accurate in-situ temperature readings with minimal thermal lag. It accepts standard thermometer and thermocouple probes in 3 mm, 4 mm, and 1/8″ formats.

The A-Cell and S-Cell flow battery cells take a simpler approach: each side of the graphite flow body has dedicated ø2 mm and ø4 mm probe ports, allowing direct insertion of a thermometer or thermocouple into the cell body adjacent to the electrode compartment.

For active temperature control — as opposed to monitoring only — both setups are compatible with our dedicated temperature control system, which regulates electrolyte temperature through an inline flow heat exchanger. See our Temperature Control Solution.

Application Areas

Electrolysis Setup

The X-Cell’s interchangeable current collector system and broad chemical compatibility make the electrolysis station suitable for a wide range of electrochemical research beyond standard water splitting:

  • Alkaline water electrolysis (AWE)
  • Anion exchange membrane water electrolysis (AEMWE)
  • PEM water electrolysis
  • CO₂ electrolysis and electrochemical carbon conversion (see also the 3-compartment X-Cell for multi-stream configurations)
  • Organic electrosynthesis and non-aqueous electrochemical systems
  • Electrochemical metal recovery and refining
  • Desalination and selective ion removal
  • General-purpose electrochemical flow cell testing

Flow Battery Setup

The A-Cell and S-Cell, combined with the 8-channel battery tester, are designed for systematic charge–discharge cycling and electrochemical characterisation of flow battery chemistries:

  • Vanadium redox flow battery (VRFB) development and optimisation
  • Novel aqueous and non-aqueous flow battery chemistry screening
  • Membrane characterisation and permselectivity studies
  • Carbon felt and electrode performance evaluation
  • Electrolyte formulation and capacity retention studies
  • Flow rate and pressure drop optimisation
  • State-of-charge monitoring and coulombic efficiency measurement
  • Multi-condition parallel testing across up to 8 channels simultaneously

Adaptable to Your Research

While we offer standardized packages, every research project is unique. Our complete setups are highly modular — if you’re working with specialized aggressive electrolytes, require specific flow rates, or need to integrate custom inline sensors, we can tailor the setup to your exact specifications. Reach out to us to discuss your application, and we’ll configure a setup that lets you focus on your research, not on building equipment.

Recommended add-ons for your complete setup

  • Additional current collectors for switching chemistries – Swap the current collector material or flow field geometry without disassembling the rest of your circuit. Available in nickel, titanium, stainless steel, and copper, with or without an integrated flow field, so you can move between alkaline, AEM, and PEM electrolysis configurations on the same cell body.
  • Extra gaskets – A gasket assortment in PTFE, Viton, and EPDM across multiple thicknesses lets you adjust electrode compression precisely and adapt to different electrode or membrane thicknesses. Recommended if you plan to test multiple electrode types.
  • Membranes – Not included in the base setup, as the right choice depends on your chemistry. We stock anion exchange membranes (fumasep FAAM series) for AEM and alkaline electrolysis, cation exchange membranes (F-10150-PTFE) for PEM electrolysis, and a range of ion exchange membranes suited to flow battery chemistries.
  • Electrodes – Also application-specific and not included. Our electrolysis electrode range covers nickel foam, metal felts, and SGL carbon felts for electrolysis research. Carbon felts for flow battery applications are available separately.
  • Temperature control unit – For active electrolyte temperature regulation rather than monitoring only. Operates on a flow heat exchanger principle and integrates directly with both the X-Cell and the A/S-Cell circuit. Available in single-stream and dual-stream configurations.
  • Flow-through electrode holder – Connects inline in your electrolyte circuit for continuous monitoring of solution properties — pH, ORP, conductivity, or reference electrode potential — without interrupting the experiment. Compatible with both the electrolyser and flow battery setups.
  • Flow-cell assembly stand – A dedicated stand that holds the cell during assembly and disassembly, freeing both hands and ensuring consistent bolt-tightening alignment. Particularly useful when rebuilding the cell frequently between experiments.
  • Inline pressure unit – Measures the differential pressure across the cell, giving a direct readout of electrode hydraulic resistance. Useful for characterising electrode compression, monitoring electrode degradation over cycling, and optimising flow field geometry.
  • Insert chamber for additional compartments – Converts the standard two-compartment X-Cell into a three- or four-compartment configuration for experiments requiring a separate middle stream — for example CO₂ reduction with a catholyte, anolyte, and buffer compartment.
  • Open circuited voltage (OCV) cell– A compact inline cell that measures the open circuit voltage of the electrolyte in real time, without drawing current from the main cell. Provides a continuous state-of-charge signal during flow battery cycling or electrolysis experiments.
  • UV/VIS fiber-optical flow cell – Installs inline in your electrolyte circuit and connects to an external spectrometer for real-time absorbance measurements. Particularly valuable for flow battery electrolyte state-of-charge tracking and for monitoring reaction intermediates in electrosynthesis.
  • Assembly package (torque wrench, caliper, micrometer) – A matched set of precision tools for reproducible cell assembly. The torque wrench ensures consistent bolt tightening from one build to the next; the caliper and micrometer allow accurate measurement of electrode and gasket thicknesses before compression.

FAQ

What’s not included in the complete setups?

Both setups exclude electrodes, membranes, and electrolytes. These are application-specific: the right electrode and membrane for vanadium chemistry differs significantly from what you’d use for alkaline water electrolysis or CO₂ reduction. We stock a full range of both — see our membranes and electrodes categories.

Can I expand either setup later?

Yes. Both setups are based on modular platforms. The electrolyser setup can be extended with additional current collectors for different chemistries, a temperature control unit, inline pressure monitoring, reference electrode ports, a UV/Vis fibre-optic flow cell, and more. The flow battery setup can be extended with the AUX Unit for temperature and auxiliary voltage logging, or additional battery tester units for parallel cell testing.

What if I only need part of the package?

All components within both setups are available individually. If you already own a pump, a power supply, or a set of reservoirs, contact us with a description of your existing equipment and we’ll quote only the components you need, with compatibility confirmed.

What lead time should I expect?

Lead time depends on configuration and current stock of individual components. Contact us with your target specification for a current delivery estimate.

Can I get a potentiostat instead of a battery tester or power supply?

Yes. We can configure packages including a Zahner potentiostat for impedance spectroscopy and three-electrode measurements. Contact us to discuss your specific measurement requirements.

Explore Related Product Categories