Gaskets for the X-Cell

GP-X-001-001

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Gaskets for the X-Cell. Select all the gaskets you need, that fit our X-Cell, general electrolyzer

Select gaskets in PTFE, Viton and/or EPDM to match your required compressed electrode thickness.

Each gasket set contains 2 pieces. 

Cover Gaskets

We recommend to select the PTFE thin pack cover gaskets for maximum flexibility and combine with compressible Viton or EPDM Flow-field gaskets.

Flow-Field Gaskets

Flow field gaskets are used in combination with cover gaskets, to contain the electrode. 2 or more cover gaskets are combined with 1 or more flow field gaskets to obtain the desired thickness of compression of the electrode.

About the product

There are two variations of the X-Cell, General Electrolyzer – that is with flat current collectors and with current collectors incorporating af Flow-Field. In general the Flat Current collectors are for use with thick (>1 mm), whereas the Flow-Field configuration is for used with thinner electrodes (<1 mm). However, it may depend on your specific application and materials as well. 

For the X-Cell with flat current collectors, you need both cover gaskets and flow-field gaskets, whereas if you are using current collectors with a flow-field, you should only use cover gasket.

Gaskets for a configuration of the X-Cell using current collectors with a flow-field.

Configuration of the X-Cell using current collectors with a flow-field.

This configuration is intended for thin electrodes (<0.5-1.0 mm). I.e. the interdigitated flow minimises pressure loss for very thin electrodes. For this configuration only cover gaskets are needed (and potentially porous separator gaskets):

The final compressed electrode thickness is the sum of the thicknesses of both the Cover/Spacer gaskets, here several gaskets (and materials) and thicknesses can be combined. In our gaskets products we offer packs of different gasket thicknesses, and we recommend these as these will allow you to test virtually any electrode thickness and compression.

 

Configuration of the X-Cell using flat current collectors.

The configuration is intended for thick electrodes (> 0.5-1.0 mm). I.e. flow rate can become too low with decreasing electrode thickness because the hydraulic resistance increases. For this configuration both cover gaskets and flow field gaskets must be ordered:

To minimize the pressure loss inside the cell it is recommended to use as-thick-as-possible Flow field gaskets and use Cover/Spacer gaskets to adjust the final thickness/compression of the electrode. The final compressed electrode thickness is the sum of the thicknesses of both the Flow field gaskets and Cover/Spacer gaskets, here several gaskets (and materials) and thicknesses can be combined. In our gaskets products we offer packs of different gasket thicknesses, and we recommend these as these will allow you to test virtually any electrode thickness and compression.

Porous separator gaskets

If you are using a porous membrane/separator, you also need a gasket around the separator to avoid any leackages. The gaskets here fits a separator with a size of 6×6 cm independent of the active area of the electrodes. The gaskets come in different thicknesses and can be combined to obtain the thickness of the separator. We offer a package that allows you to finely adjust the thickness to your needs. 

SINGLE GASKETS & PACKS OF GASKETS:

Gasket can be ordered individually, however, we also offer packs of Spacer/Cover gaskets with a volume discount. These pack includes gaskets with thicknesses that will allow testing and compression of almost any electrodes thicknesses. Typically the PTFE Thin Pack will be combined with one the PTFE, VITON or EPDM Thick Packs.

PTFE Thin Pack includes sets (one pair) of

  • 2 sets – 0.05mm PTFE
  • 2 sets – 0.1 mm PTFE
  • 2 set – 0.25 mm PTFE
  • 1 set – 0.5 mm PTFE
For Cover gaskets For Flow-Field gaskets Separator Sealing Gasket Pack

PTFE Thick Pack includes sets (one pair) of

  • 1 set – 0.5 mm PTFE
  • 1 set – 1.0 mm PTFE

VITON Thick Pack includes sets (one pair) of

  • 1 set – 0.5 mm VITON
  • 1 set – 1 mm VITON

EPDM Thick Pack includes sets (one pair) of

  • 1 set – 0.5 mm EPDM
  • 1 set – 1 mm EPDM

PTFE Thick Pack includes sets (one pair) of

  • 1 set – 0.5 mm PTFE
  • 1 set – 1.0 mm PTFE
  • 1 set – 2.0 mm PTFE

VITON Thick Pack includes sets (one pair) of

  • 1 set – 0.5 mm VITON
  • 1 set – 1 mm VITON
  • 1 set – 2.0 mm VITON

EPDM Thick Pack includes sets (one pair) of

  • 1 set – 0.5 mm EPDM
  • 1 set – 1 mm EPDM
  • 1 set – 2.0 mm EPDM
  • 2 pieces – 0.1mm PTFE
  • 1 piece – 0.25 mm PTFE
  • 1 piece  – 0.5 mm PTFE
  • 1 piece – 1 mm EPDM or VITON

 

Gaskets are supplied in either PTFE, VITON or EPDM. VITON and EPDM is more flexible and will easily seal the cells, however, the minimum thickness of VITON/EPDM gaskets is 0.5 mm. PTFE gaskets are more rigid but comes in thicknesses down to 0.05 mm. Combination of several (both PTFE and Viton) gaskets can be done to ensure right electrode thickness/compression.

PTFE: Overall most corrosion resistant material and comes with thicknesses down to 0.05 mm. But rigid and less good sealing properties

VITON: Compressible that will make cell sealing easy. Redox-Flow recommends VITON (and PTFE) for Vanadium flow battery applications – please see a chemical compatibility chart of VITON for your specific application

EPDM:Compressible that will make cell sealing easy. Redox-Flow recommends EPDM (and PTFE) for alkaline conditions – please see a chemical compatibility chart of EPDM for your specific application

Support & Inquiry

Do you have specific questions or would you like help in selection and configuration of our product:

Gaskets for the X-Cell

You are very welcome to contact us in the form here. We are ready to support you in selecting the best solutions for your R&D.

Always include as much information as you can about your project, what type of chemistry you are planning to use, what is the purpose of the equipment  you are interested in. That will make it much easier for us to guide you towards the best solution for your project. 

Your question and Inquiry